传统的机械设备与产品,多是以机械为主,是电气、液压或气动控制的机械设备。随者工业水平的不断发展,机械设备己逐步地由手动操作改为自动控制,设备本身也发展成为机电一体化的综合体。

全自动高位码垛机/码垛机器人可编程序控制器(PLC是以微处理器为核心,综合计算机技术、自动化技术和通信技术发展起来的一种新型工业自动控制装置。经过30多年的发展,目前,可编程序控制器已成为工业自动化领域中最重要、应用最多的控制装置,已跃居工业生产自动化四大支柱(可编程序控制器、数控机床、机器人、计算机辅助设计与制造)的首位。其应用的深度和广度已成为衡量一个国家工业先进与自动化程度高低的标志。


Traditional mechanical equipment and products, mostly mechanical, electrical, hydraulic or pneumatic control system of mechanical equipment With the continuous development of the industrial level, the mechanical equipment has gradually changed from manual operation to automatic control, and the equipment itself has also developed into a complex of electromechanical integration.

Programmable logic controller (PLC) is a new type of industrial automatic control device which is based on microprocessor and integrated with computer technology, automation technology and communication technology. After more than 30 years of development, at present, the programmable logic controller has become the most important and applied control device in the field of industrial automation, has become the four pillars of industrial production automation (programmable logic controller; CNC machine tool, robot, computer-aided design and manufacturing) first The depth and breadth of its application has become a measure of a countr/s industrial advanced degree of automation.

▲组成部分

山东艾利特中舜智能装备有限公司的全自动高位码垛机组成部分:大斜坡输送机,缓停压平机,转位缓停机,转位机,编组机,推袋机,分层机,码垛机,托盘输送机,垛盘输送机,托盘仓等。

气控制系统控制并协调码垛系统各单元的动作,使码垛机按照工艺流程来完成整个生产过程。工艺过程如下:包装好的料袋经过斜坡输送机进入压平机和加速输送机,对料袋进行整平、加速,然后进行转位(需要时)和编组操作,例如(5花):将竖袋2袋编为1组,横袋3袋編为1组;编好组的料袋由推袋机推到分层机上,一层5个料袋在分层机上再次整形后,打开分层机放到升降机上的托盘上,升降机下降一层料袋的高度,即码好一层;这样码完8层(或10层)即为一垛,码好后升降机下降到最低位,再由垛盘输送机将垛盘输送到无动力垛盘输送机上。

Full automatic high palletizing machine components: large slope conveyor; slow stop flattened slow stop transposer; transpose^ marshalling machine, bag pushing machine, layer machine, palletizer; palletizer; palletizer; palletizer etc.

The gas control system controls and coordinates the action of each unit of the stacking system so that the stacker can complete the whole production process according to the technological process. The process is as follows: the packed material bags go through the slope conveyor into the flattener and the acceleration conveyor; leveling and accelerating the material bags, and then performing the transposition (when necessary) and marshalling operations, such as (5 flowers): the vertical bag 2 bags are marshalled into a group, while the horizontal bag 3 bags are marshalled into a group; The woven material bags are pushed to the layer machine by the bag pushing machine. After reshaping five material bags on the layer machine, open the layer machine and put it on the pallet of the elevator The elevator will lower the height of one layer of material bags, that is, one layer of material will be piled up. In this way; 8 layers (or 10 layers) is a pile, tfie lifting machine is lowered to the lowest position after the pile is finished, and then the pile is transferred to the non-power pile conveyor by the pile tray conveyor

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包装码垛自动生产线适用于石油化工、化肥、粮食、港口等行业,可对PP、PE粒子、PVC、化肥、粮食等粉状、颗 粒状物料进行全自动包装码垛作业,便于用户储存、运输和销售,艾利特全自动包装码垛生产线主要由自动定量包装机、自动上袋机组、封口系统、倒袋机、金属检测机、重量检验机、检选机、喷墨打印机、码垛机等单元组成。通过可编程序控制器、对整个生产线的工作过程进行自动控制,对运行过程中出现的故障或供料不足,供袋不及时、出垛不及时等,进行声光报警。该设备具有操作简单,运行可靠,维修方便等优点。根据用户要求,配上通讯接口和打印机、有打印日、月累计报表的功能。还可与上位计算机或触摸屏连接,对包装码垛自动生产线实现实时监控、远程诊断和网络化管理°

Pallet packing automatic production line is suitable for the petrochemical industry, chemical fertilizer; grain, ports and other industries, can be in PR PE, PVC particles, chemical fertilizer; rice powder; granule materials such as fully automatic packaging stacking operations, making it easy for users to storage, transportation and sale, automatic packaging and palletizing production line is mainly composed of automatic quantitative packaging machine, automatic bag, sealing system, inverted bag machines, metal detection machines, weight inspection machine, inspection machine, ink-jet printer; stacker crane and other units. Through the programmable controller the whole production line of the work process for automatic control, the operation of the process of failure or insufficient material supply bag is not timely not timely stack, and so on, sound and light alarm. The equipment has the advantages of simple operation, reliable operation and convenient maintenance. According to user requirements, equipped with communication interface and printer; printing day, month cumulative report function. It can also be connected with the upper computer or touch screen to realize real-time monitoring, remote diagnosis and networked management of the automatic production line of packaging and stacking.

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▲产品特点

1:触摸式屏幕,三维立体动画操作,简单操作即实现了各种复杂的系统运作控制程,;包括设置垛型、选择垛 型,操作非常简单;码包样式可随意变换,多种垛型选择:五花垛、六顺垛,以及七花,八花,十花。占用空间小于20平方米时可码直垛也可码五花垛,随意可调;并且PLG控制系统支持远程控制系统,真正实现人机对话。

2:结构简单,故障率低,易维修保养;

简单易上手,电量消耗低,占地面相小;

主要构成零件少。配件少,维护成本彳氐; 

电量消耗低,仅为同等机械码垛机械手三分之一,占地面积小,场地使用效率高; 

应用灵活,同时可最多处理4条独立生产线的产品抓手形式工作安全; 

手臂轻盈结实,节能环保;

3:釆用先进的徳国进口西门子PLC控制系统,以及进口伺服电机,控制转袋、定位.托盘升降,运行平稳,精确度高,噪音小,解决了震动冲击问题,不再使用液压缸升降;

4、整套系统需要润滑部位自动循环加油润滑,免人工维护,大大节约人力,以及维护人员因为疏忽造成的设备损坏。

5、码垛机械手臂的应用非常灵活,一机同时适应多种类型产品,一台全自动码垛机可以同时处理最多3条生产线 的不同产品。产品更新时,只须输入新数据,,新计算后即可进行运行,无须硬件、设备上的改造与设置;

6、主机高度集成一体化,整体式安装,现场安装简便,对接上出料口,即可使用;

7、自动进托、自动出垛、码包整齐比机械手好。

8、我公司有安装、维修、售后有专门的服务团队,无论是安装还是维修,都无须停产,价格实惠。

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